Aluminum Fabrication & Welding
For over 30 years we have worked with aluminum and specifically with the innovative and evolving technologies that accompany the changes in the manufacturing technologies we have acquired. With precision and innovation, we have become a true competitor in our region and the nation.
Pen Manufacturing provides precision aluminum fabrication, aluminum sheet metal fabrication, and CNC machining services for OEMs, engineers, and procurement teams across the United States. From our AS9100- and ISO 9001-certified facility in Anaheim, California, we cut, form, machine, weld, finish, and assemble custom aluminum components — from a single prototype to scalable high-volume production.
That experience shows up where it matters most: tight tolerances, clean welds, consistent finishes, and on-time delivery. Ready to move your project forward? Get a Quote and upload your CAD files today.
What Is Aluminum Fabrication?
Aluminum fabrication is the process of transforming raw aluminum sheet, plate, bar, or extrusion into finished parts through cutting, punching, forming, CNC machining, welding, and finishing. Because aluminum is lightweight, corrosion resistant, and easy to machine, fabricated aluminum components are widely used in aerospace, defense, electronics, medical devices, and industrial equipment.
At Pen Manufacturing, every one of those processes happens under one roof. Single-source aluminum products manufacturing means fewer vendors to manage, tighter control over tolerances, and shorter lead times for your program.
Aluminum Sheet Metal Fabrication
Our aluminum sheet metal fabrication services cover precision cutting, CNC punching, press-brake forming, hardware insertion, and welding. We regularly form 5052-H32 and 6061 sheets into enclosures, chassis, panels, brackets, and housings that hold consistent bend angles and hole positions from the first part to the thousandth.
Aluminum sheet fabrication is often the fastest, most cost-effective path to a lightweight, corrosion-resistant part. Our team helps you design for manufacturability early — adjusting bend radii, flange lengths, and hardware selection before production — so your parts arrive right the first time.
Aluminum CNC Machining Services
For components that demand tighter tolerances and complex geometry, our aluminum CNC machining capabilities include CNC milling and turning of grades such as 6061-T6 and 7075. Aluminum's excellent machinability allows fast cycle times and fine surface finishes, which keeps per-part costs competitive at every volume.
As a full aluminum CNC service provider, we machine one-off prototypes, fixtures, and production runs alike — and we verify critical dimensions on calibrated Keyence CMM equipment before anything ships. If your part combines machined features with formed sheet metal, we handle both, eliminating the coordination risk of splitting work between shops.
Aluminum Welding, Finishing & Assembly
Aluminum rewards skilled hands. Its high thermal conductivity and low melting point make welding unforgiving, which is why our certified welders use TIG and MIG processes tuned for aluminum to deliver strong, clean, cosmetic-quality welds.
After fabrication, in-house finishing — including powder coating — protects your parts and gives them a consistent, professional appearance. We also provide assembly services, so fabricated and machined aluminum components can arrive as ready-to-install units rather than loose piece parts.

Aluminum Grades We Fabricate, Machine & Weld
We pride ourselves on our industry experience and unparalleled skills to custom fabricate, machine and weld aluminum in the below types and grades:
6061-T6:
The industry workhorse. An excellent balance of strength, corrosion resistance, weldability, and machinability. Ideal for structural components, machined housings, fixtures, and general-purpose fabrications.
7075:
An aerospace-grade alloy with a strength-to-weight ratio approaching many steels. The right choice for highly stressed, precision-machined structural parts in aerospace, defense, and high-performance applications.
5052-H32:
Outstanding formability, fatigue strength, and corrosion resistance. The go-to grade for aluminum sheet metal fabrication: enclosures, panels, chassis, and marine or electronics applications.
Not sure which alloy fits your application? Send us your drawings and our engineering team will recommend the most cost-effective grade for your performance requirements and budget.
Why Choose Aluminum for Your Components?
Aluminum remains one of the most specified materials in American manufacturing for good reason:
Strength-to-weight ratio
Roughly one-third the weight of steel, enabling lighter products without sacrificing structural integrity.
Corrosion resistance
A natural oxide layer protects parts in demanding indoor and outdoor environments.
Machinability and formability
Machinability and formability — Faster cutting and forming than most metals, which lowers cost per part.
Thermal and electrical conductivity
A strong fit for heat-dissipating enclosures and electronic hardware.
Clean surface finishes
Takes powder coating and other finishes exceptionally well.
Sustainability
Aluminum is infinitely recyclable without losing its properties.
Industries We Serve
U.S. companies rely on Pen Manufacturing for custom aluminum fabrication across aerospace and defense, electronics and telecommunications, medical devices, industrial automation, transportation, and energy and infrastructure. Whether you need a flight-critical machined bracket, an EMI-shielding enclosure, or a corrosion-resistant equipment panel, we match the alloy, process, and finish to your industry's standards.
Why U.S. Manufacturers Choose Pen Manufacturing
Choosing an aluminum fabrication partner is a risk decision as much as a cost decision. Here is how we reduce that risk:
30+ years of hands-on aluminum experience
three decades of fabricating, machining, and welding aluminum through every major shift in manufacturing technology.
AS9100 and ISO 9001 certified
our quality management system meets the standards demanded by aerospace, defense, and medical customers.
A documented 4-step quality process
front-end engineering preparation, certified fabrication, in-process inspection, and end-of-cycle verification using Keyence CMM and calibrated metrology.
Single-source capability
sheet metal fabrication, CNC machining, welding, powder coating, finishing and assembly under one roof means fewer hand-offs and faster lead times.
Prototype through high-volume production
scale from first article to repeat orders without requalifying vendors.
U.S.-based manufacturing
located in Anaheim, California, serving OEMs nationwide with responsive communication and reliable, on-time delivery.
From Prototype to Production: How It Works
Submit your RFQ. Upload CAD files (STEP, DWG, DXF, IGES, STL, or PDF) and requirement documents through our online quote form, or call 714-992-0950.
Engineering and DFM review. Our engineers extract critical dimensions, define key quality metrics, and use 3D modeling and prototyping to confirm manufacturability before metal is cut.
Certified fabrication. Your parts are fabricated, machined, and welded under our AS9100/ISO 9001 quality system with verified in-process inspection.
Final verification and delivery. Every product is validated with Keyence CMM and calibrated metrology, then finished, assembled as required, and shipped on schedule.
Start Your Aluminum Project Today
From a single machined prototype to thousands of fabricated assemblies, Pen Manufacturing delivers precision aluminum components backed by 30+ years of experience and AS9100/ISO 9001 certified quality.
Get a Quote → — Upload your CAD files for a fast, detailed quotation. Prefer to talk it through first? Call 714-992-0950 to speak with our team.